IATF 16949:2016 certified. Full APQP process with PPAP, FMEA, SPC, and MSA documentation. Zero field returns on IPC-A-610 Class 3 production for three consecutive years.
Every certification listed is current, externally audited, and available for customer review during supplier qualification.
The global standard for automotive quality management systems. Our IATF 16949 certification covers all automotive product lines across both Shenzhen facilities. Annual surveillance audits with zero major non-conformances since initial certification.
AEC-Q100 (IC) and AEC-Q200 (passive) qualification testing for all components in our automotive BOM. We maintain an approved vendor list (AVL) restricted to AEC-Q qualified components for automotive production.
ISO 26262-compliant processes for ASIL-C safety-related systems. Our safety case documentation includes HARA, safety goals, functional safety concept, and technical safety requirements for BMS and ADAS products.
All automotive production lines are certified to IPC-A-610 Class 3 (High Performance Electronic Products). Every operator undergoes annual re-certification. Zero field returns on Class 3 production for three consecutive fiscal years.
Environmental management system covering waste handling, RoHS compliance, REACH substance tracking, and conflict minerals reporting. Aligned with global OEM sustainability requirements.
Automotive SPICE Level 3 processes for embedded software development on our BMS, OBC, and Sensor Fusion products. Software V-model with requirements traceability and unit/integration testing.
Every new product introduction follows the AIAG APQP framework with five controlled phases and formal gate reviews.
We deliver complete PPAP Level 3 documentation packages for every automotive project. Below are the core AIAG quality tools embedded in our process.
Complete Level 3 submission: PSW, design records, engineering change documents, DFMEA, PFMEA, process flow diagram, control plan, MSA results, dimensional results, material certs, initial process capability studies, and sample production parts.
Design FMEA and Process FMEA aligned with the harmonized AIAG/VDA standard. Seven-step FMEA process with action priority (AP) replacing RPN. Linked to control plan and process flow documentation.
Statistical process control on all critical characteristics. Real-time X-bar/R charts with automated out-of-control action plan (OCAP) triggers. Cpk >= 1.67 target for all special characteristics.
Measurement system analysis including Gauge R&R studies (ANOVA method), bias, linearity, and stability studies for all inspection equipment. GR&R < 10% for all critical measurement systems.
All environmental and reliability testing performed on-site, reducing validation cycle time and enabling rapid design iteration during NPI.
Rapid temperature cycling from -40°C to +125°C per AEC-Q100 and ISO 16750-4. Liquid-to-liquid thermal shock for solder joint reliability assessment.
Random and sine-sweep vibration per ISO 16750-3 and AEC-Q100. Mechanical shock testing up to 50g. Combined temperature + vibration (HALT) capability.
Conducted and radiated emissions pre-compliance testing to CISPR 25. Bulk current injection (BCI), ESD testing per ISO 10605. TEM cell and near-field probe scanning.
Neutral salt spray (NSS) testing per ISO 9227 and ASTM B117. Mixed flowing gas (MFG) for connector reliability. Condensation testing per ISO 16750-4.
Automated 3D X-ray inspection (AXI) for BGA, QFN, and hidden solder joints. Automated optical inspection (AOI) with 10-micron resolution. Cross-sectioning lab for failure analysis.
In-circuit test (ICT) with 100% coverage of passive components. Flying probe for prototype validation. Custom functional test fixtures with automotive communication bus simulation (CAN/LIN/FlexRay).
Every PCBA carries a unique 2D data matrix code linking to its complete manufacturing record: BOM revision, component date codes, SMT machine parameters, AOI results, and test data. This data is archived for the product lifetime plus 15 years per IATF 16949 requirements.
We welcome customer quality audits at both Shenzhen facilities. Request our IATF 16949 certificate, site audit schedule, or schedule a virtual plant tour with our quality team.